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Etch and deposition process control and thin film characterisation
By combining the
cumulative experience of Jobin Yvon in optics with the expertise and
almost twenty years experience of SOFIE
Instruments in
thin films processing and plasma diagnosis, JOBIN
YVON has now
achieved leadership in the market for in-situ real-time process
monitoring equipment.
Pursuing a tradition of
innovation, and working in collaboration with major semiconductor
manufacturers, research establishments and plasma processing
equipment suppliers, JOBIN
YVON has
developed a wide range of complementary analytical instruments for
in-situ real time process monitoring and plasma diagnosis. These
utilise techniques such as Optical Emission Spectroscopy (OES),
Interferometry, Ellipsometry and Langmuir Probes.
Our systems respond to the
needs of research and fabrication engineers in the semiconductor and
optical thin film industries for high performance process monitoring
sensors. Our products are constantly evolving, driven by the
innovations of our engineers working in collaboration with customers.
The new ideas developed at JY Thin Films group on sensors and
analytical methods are protected by numerous international patents.
The competitive edge of our products is based on the originality of
the architecture, smart sensor technology, analytical methodology,
and unique signal processing.
We provide the highest
level of technical support to our customers. Our global service
network includes agents in 80 different countries as well as three
application laboratories dedicated to your sample analysis. Today,
more than 1500 instruments are running world wide in Fabs, R&D
labs and also embedded as OEM modules within etching equipment.
DIGIFAMILY : " IN SITU THIN FILMS PROCESS CONTROL "
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Jobin Yvon offers a
comprehensive range of sensors for in-situ process control, allowing
the synchronisation of complementary diagnostic tools.
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Sensor |
Applications |
Key Technologies |
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Optical Emission
Spectrometer (OES) |
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Signal processing
- Endpoint algorithms
- Synchronisation
between 2 monochromators
- Embedded
software allows the same tool to be used from R&D to full scale manufacturing
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Laser or tilt Interferometer |
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Signal processing
- Endpoint algorithms
- Alarm management
- Interferometry
and Imaging
- Camera
includes a CCD sensor to view wafer
- Pattern recognition
- Twin
Spot Camera
- 905 nm
IR Camera
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Combined OES and Interferometry |
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Endpoint detection
- Etch and
deposition rate measurement
- Plasma diagnosis
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Signal processing
- Endpoint algorithms
- Endpoint
conditions using two different sensors
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Portable Optical Emission
Spectrometer (OES) |
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-
Signal processing
- Endpoint algorithms
- Synchronisation
between 2 monochromators
- Embedded
software allows the same tool to be used from R&D to full scale manufacturing
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Multichamber platform |
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Endpoint detection
- Etch and
deposition rates
- Plasma diagnosis
- Single
user interface for cluster tool control
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SYSTEM KEY FEATURES
The DIGIFAMILY product
range is based on a common, embedded PC controller and pre-emptive
multitasking software programmed in 32 bit ADA, which can control up
to two of the wide range of sensors simultaneously.
Sophisticated and
customised end point algorithms
The ever increasing
requirements of the semiconductor market; namely increasing yields,
decreasing critical dimensions and reduced process times (which means
less data to fit the phenomena with the theory) requires continuous
improvements in endpoint methods. Recent enhancements to our endpoint
procedures have included combing digital signal processing (DSP) with
numerical techniques, cross sampling methods, run to run variation
analysis and improved detection sensitivity within noisy signals.
Multiple endpoint methods can also be combined for enhanced endpoint detection.
The reprocessing software
embedded in our process control instrumentation permits process
engineers to replay a previous run in an accelerated mode in order to
simulate and verify all signal analysis and all parameter settings
without processing additional wafers. It is even possible to perform
reprocessing outside of the clean room and to utilise the knowledge
of our local customer support team by sending files via the Internet.
Alarms
& trend management
In addition to end
pointing, Jobin Yvon systems are capable of detecting other process
events or incorrect process conditions that could lead to a missed
endpoint and the resultant scrapping or reworking of production
wafers. Our powerful alarm methods can be selected to analyse and
detect process abnormalities before wafers are ruined or require
costly rework.
User
interface
Sensor
control
Data
acquisition
Real
time in-situ End point detection and control
Data
management
Remote
control
Alarm
management
A range of alarms is
available to detect chamber related problems and to notify the user
or automatically stop the etcher. Prevents scrapping entire wafer
lots. These include:
Signal
treatment
As endpoint detection
requirements become more demanding due to lower exposed areas,
smaller features and tighter specifications, additional signal
treatment algorithms have been added to the software. This
development is continuous and has included:
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